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Plant Design and Economics for Chemical Engineers, 5/e
Max S. Peters, University of Colorado
Klaus Timmerhaus, University of Colorado, Boulder
Ronald E. West, University of Colorado, Boulder

Materials and Fabrication Selection

Chapter Overview

A s chemical process plants turn to higher temperatures and flow rates to boost yields and throughputs, selection of construction materials takes on added importance because these severe conditions intensify corrosive action. Fortunately, a broad range of materials is now available for corrosive service. However, this apparent abundance of materials also complicates the task of selecting the “best” material because, in many cases, a number of alloys and plastics will have sufficient corrosion resistance for a particular application. Final choice cannot be based simply on selecting a suitable material from a corrosion table, but must be based on a sound economic analysis of competing materials.

The purpose of this chapter is to provide the design engineer with a working knowledge of some of the major forms and types of materials available, what they offer, and how they are specified. With this background, the engineer can consult a materials specialist during the early stages of the design to establish the materials that best meet the process conditions.