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activity-based costing  Allocation of overhead to specific jobs based on their percentage of activities.
andon  System of lights used at each workstation to signal problems or slowdowns.
autonomation  Automatic detection of defects during production.
5W2H approach  A method of asking questions about a process that includes what, why, where, when, who, how, and how much.
heijunka  Workload leveling.
housekeeping  Maintaining a workplace that is clean and free of unnecessary materials.
jidoka  Quality at the source (autonomation).
just-in-time (JIT)  A highly coordinated processing system in which goods move through the system, and services are performed, just as they are needed.
kaizen  Continuous improvement of the system.
kanban  A manual system that signals the need for parts or materials.
lean operation  A flexible system that uses minimal resources and produces high-quality goods or services.
muda  Waste and inefficiency.
poka-yoke  Safeguards built into a process to reduce the possibility of errors.
preventive maintenance  Maintaining equipment in good operating condition and replacing parts that have a tendency to fail before they actually do fail.
pull system  Replacing material or parts based on demand.
push system  Work is pushed to the next station as it is completed.
single-minute exchange of die (SMED)  A system for reducing changeover time.
takt time  The cycle time needed to match customer demand for final product.
value stream mapping  A visual tool to systematically examine the flow of materials and information.







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