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Chapter Outline
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From Push to Pull

Material requirements planning (MRP) defined

Master Production Scheduling

Time forcesMaster production schedule (MPS) defined
Available to promise defined

Where MRP Can Be Used

Material Requirements Planning System Structure

Demand for productsBill of materials (BOM) defined
Bill of materialsNet change systems defined
Inventory records
MRP computer program

An Example Using MRP

Forecasting demand
Developing a master production schedule
Bill of materials (product structure)
Inventory records
Performing the MRP calculations

Improvements in the MRP System

Computing work center loadClosed-loop MRP defined
Closed-loop MRPManufacturing resource planning (MRP II) defined
MRP II (manufacturing resource planning)

Flow Manufacturing: Embedding JIT into MRP

Flow manufacturing defined

Lot Sizing in MRP Systems

Lot-for-lot Least unit cost
Economic order quantity Choosing the best lot size
Least total cost

Conclusion

Case: Brunswick Motors—Introductory Case for MRP








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