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Plant Design and Economics for Chemical Engineers, 5/e
Max S. Peters, University of Colorado
Klaus Timmerhaus, University of Colorado, Boulder
Ronald E. West, University of Colorado, Boulder

Profitability, Alternative Investments, and Replacements

Chapter Overview

A new project, such as constructing and operating a new chemical plant, requires a commitment of capital funds. The decision to make such a commitment is based upon many factors. In the private sector of a capitalistic economic system, earning a rewarding profit is perhaps the most important of these factors. Other factors weighing into such a decision include availability of capital; market position; health, safety, and environmental concerns; experience of personnel; and need to diversify. Such factors, however, are not part of the economic evaluations considered in this chapter.

The resources required to undertake a project are always limited. Therefore, it follows that these resources should be used in an appropriate and efficient manner. The wise investor selects investments that are expected to maximize the return from the capital that is available.

Aproposed investment must be evaluated for its economic feasibility. When a new technical project is proposed, a design study must be carried out. The design study produces specifications from which cost estimates can be made. These cost estimates, in turn, become the data for evaluating the economic consequences of the project. This chapter introduces principles and methods for carrying out economic evaluations. Such economic evaluations provide information that is essential, although not necessarily sufficient, for making decisions about how to use these limited resources.

Anumber of methods for calculating profitability are employed in economic analyses. The basis for the most commonly used methods is presented, and the measures are defined. Considerations involved in using each of the methods are also reviewed.

When decisions are made about committing resources to a project, they are based upon anticipated future performance of the project as well as on future economic and other related conditions. Since predicting the future is far from an exact science, there is always some uncertainty associated with investing. There is, however, a wide range in this uncertainty depending on the type of investment. Government bonds are less risky than stocks; investing in an established chemical process with a large, unfilled market is less risky than investing in an unproven process producing a new chemical. On the other hand, the more risky investments often provide the promise of greater rewards. Making allowance for risk in economic evaluations is considered in this chapter.

Even in the research and development stages of a new chemical processing concept, plant designs and economic evaluations can be useful. Such studies will necessarily be approximate, but can yield useful guidance as to the economic potential of a project. In addition, these studies can identify those parts of the process where major cost savings can be expected, and thus where research and development efforts might be focused.

In the economic evaluation of a particular project, there are always alternative uses for the resources. For example, the available capital can be invested in another project or projects, or invested in various financial instruments such as stocks, bonds, and savings accounts. Since economic evaluation is always performed in the context of these alternatives, evaluation methods must permit rational comparisons of these alternatives. Several such methods are discussed in this chapter. Equipment replacement strategy also is reviewed in the light of these economic evaluation criteria.