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Chapter Outline
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Lean Six Sigma at Solectron

Lean Logic

Lean production defined

The Toyota Production System

Elimination of wasteValue chain mapping defined
Respect for peopleGroup technology defined
Quality at the source defined
Uniform plant loading (heijunka) defined
Kanban and the kanban pull system defined

Lean Implementation Requirements

Lean layouts and design flowsPreventive maintenance defined
Lean applications for line flowsLevel schedule defined
Lean applications for workcenter shopsFreeze window defined
Six-Sigma qualityBackflush defined
A stable schedule
Work with suppliers

Lean Services

Conclusion

Case: Quality Parts Company

Case: Value Chain Mapping Approach








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